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PVDF

PVDF fluorocarbon coatings belong to thermoplastic coatings. lts base material, polyvinylidene fluoride (PVDF), is a crystalline polymer that does not contain active functional groups. It needs to be melted into a film at high temperatures (250-300℃), and thermoplastic acrylic resin needs to be added during processing to improve pigment dispersibility and adhesion.

COATING PERFORMANCE TESTING INDICATORS

ITEMSPECIFIC OF INSPECTIONREMARK

Film Appearance

smooth, no bubbles, no crater on surfaceby visual
Finenessglossy: ≤10μm; matt: 17~20μmfineness gauge
Viscosity110-130"/25°C (or room temperature)FD4#viscometer
Wet Film DensitySolvent: 0.8-1.9; white: 1.3; back coating: 1.8100ml weight cup
Solid Contentwhite: 60±5%; silver: 50±3%; other: 53±3%105°C×3Hr 
Glossglossy: less than 60°60°gloss meter
Adhesion1mm×1mm×100/100cross-hatch test
HardnessHB-HMitsubishi pen
Impact1/2×1000g×50cm, no crack (50 joule/25 joule) impact tester
T-bend1T-2TT-bending machine
Solvent Resistance≥100 (kilogram force)MEK
Acid And Alkali Resistance

48hours, no color change, no bubbles, no peels

(concentrated nitric acid, 48hrs; HCL5%, 24hrs; NaOH 5%, 24hrs)

5%HCL 5%NAOH
Boiling Resistance99±1°C 2hour, no bubbles, no peelsthermostatic water bath
Salt Spray Resistance35°C 5%NACL×4000Hr no bubbles, no peelssalt fog test cabinet
Weather Resistance4000Hr no bubbles, no peels, no cracks (UV b)QUV tester


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COATING PROCESS OF PVDF


· Substrate:Pre-treated Substrate
· Thinner:Matching Thinner
· Coating viscosity60-90"/25°C
· Film thickness:28±2μm
· Drying condition(PMT):232°C-250°C


PROCESS FLOW DIAGRAM


1.TWO-COAT AND TWO-STOVE

  • Pre-treatment

    1

  • Drying

    2

  • PVDF primer paint special for roller coil(8μm)

    3

  • Drying(209-216℃)

    4

  • Roller PVDF finish coat paint(film thickness18-20μm)

    5

  • Drying(232-250℃)

    6

  • Inspection

    7

  • Winding

    8


 2.THREE-COAT AND THREE-STOVE

  • Pre-treatment

    1

  • Drying

    2

  • PVDF primer paint special for roller coil(10μm)

    3

  • Drying

    4

  • Roller PVDF finish coat paint(film thicknessl8-20μm)

    5

  • Drying(224-241℃x70-90)

    6

  • Inspection

    7

  • Packaging

    8